Summit 3522a Bedienungsanleitung

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Inhaltsverzeichnis

Seite 2 - BOOM PERSONNEL LIFT

BIL-JAX 3522A 8 Bil-Jax, Inc. 125 Taylor Parkway Archbold, Ohio 43502 800-537-0540 REPORTING SAFETY DEFECTS If you believe that your vehicle has

Seite 3 - TABLE OF CONTENTS

2 GENERAL INTRODUCTION The Bil-Jax 3522A Articulating Boom Lift (Figure 2-1) is a Summit Series™ Trailer-Mounted Boom, designed and manufactured to

Seite 4 - LIST OF TABLES

BIL-JAX 3522A The hydraulic power unit uses a 24 Volt, one horsepower DC motor to drive the hydraulic pump. The DC motor is powered by four 6 Volt D

Seite 5 - 1 SAFETY

2 — GENERAL INTRODUCTION SPECIFICATIONS Boom Lift Work Platform Model Number: 3522A Serial Number______________________ Manufactured by: Bil-Jax,

Seite 6

BIL-JAX 3522A 12 WARRANTY Bil-Jax, Inc. warrants this product for one year, beginning on the date of delivery, to be free from defects of material

Seite 7 - MAINTENANCE SAFETY

133 OPERATION The Model 3522A Articulating Boom Lift is equipped with multiple operator control stations. Equipment power and outrigger controls are

Seite 8 - Battery Maintenance

BIL-JAX 3522A GROUND CONTROL STATION The ground control station is used to operate outriggers and control boom motion. To access the ground contro

Seite 9 - Damage Repair Notice

3 — OPERATION 15Display Panel The DISPLAY PANEL is a lighted text window that displays the present operating status or an existing error condition

Seite 10 - REPORTING SAFETY DEFECTS

BIL-JAX 3522A PLATFORM CONTROL STATION The platform control station is used to control boom motion. To access the platform control station, turn the

Seite 11 - 2 GENERAL INTRODUCTION

3 — OPERATION 17Speed Buttons The SPEED buttons along the lower right side of the control panel must be pressed and held while selecting boom funct

Seite 12 - SPEED buttons. The lift

BOOM PERSONNEL LIFT This equipment is designed and manufactured in compliance with the duties, responsibilities and standards set forth for manu

Seite 13 - SPECIFICATIONS

BIL-JAX 3522A NORMAL OPERATING PROCEDUREPerform the following procedures to operate the Bil-Jax Model 3522A Articulating Boom Lift.  Read and obey

Seite 14 - WARRANTY

3 — OPERATION 19 Use the ground control panel to operate the boom lift functions. Raise, lower, extend and rotate the booms by pressing and holdi

Seite 15 - 3 OPERATION

BIL-JAX 3522A MANUAL BOOM OPERATION Manual retraction, rotation and lowering functions allow the Model 3522A Articulating Boom Lift to be moved and

Seite 16 - GROUND CONTROL STATION

3 — OPERATION Manual Lowering Each Manual Lowering Valve (Figure 3-6) is equipped with a plunger, found at the base of the lift cylinders and on the

Seite 17

BIL-JAX 3522A BATTERY RECHARGERecharge boom lift batteries after each 8-hour work shift or as needed. When boom lift is not in use, batteries should

Seite 18 - PLATFORM CONTROL STATION

3 — OPERATION BOOM LIFT TRANSPORT The boom lift trailer includes a single axle, two-inch ball hitch, hydraulic surge brakes, mechanical parking brake,

Seite 19

BIL-JAX 3522A 24

Seite 20 - NORMAL OPERATING PROCEDURE

254 OPERATOR SERVICE Performing the appropriate daily, weekly and monthly service checks and scheduled maintenance procedures will extend the life o

Seite 21

BIL-JAX 3522A DAILY SERVICE CHECKSThe following Maintenance Procedures should be performed daily before operation. Verify that all decals are correc

Seite 22 - MANUAL BOOM OPERATION

4 — OPERATOR SERVICE WEEKLY SERVICE CHECKS Perform the following service checks at least once each week: Check Battery electrolyte level.  If batter

Seite 23 - 3 — OPERATION

1 TABLE OF CONTENTS Table of Contents 1Illustrations 2Tables 2 1 Safety 3Before Operation 4During Operation 4Maintenance Safety 5Damaged Equ

Seite 24 - BATTERY RECHARGE

BIL-JAX 3522A 28 TROUBLESHOOTING Refer to Table 4-1 for basic troubleshooting operations. Additional information can be found in the Bil-Jax Model

Seite 25 - BOOM LIFT TRANSPORT

4 — OPERATOR SERVICE 29ERROR CODE DEFINITIONS The DISPLAY PANEL located on the ground control panel indicates the present operating status of the b

Seite 26

BIL-JAX 3522A 30 ERROR MESSAGE DEFINITION OF ERROR COMMENTS 031 OPEN CIRCUIT JIB DOWN A load of less than 70mA detected when jib down circuit w

Seite 27 - 4 OPERATOR SERVICE

4 — OPERATOR SERVICE 31 ERROR MESSAGE DEFINITION OF ERROR COMMENTS 056 SHORTED CIRCUIT RF OUTRIGGER Excessive load detected in right front outri

Seite 29 - MONTHLY SERVICE CHECKS

335 REPLACEMENT DECALS Refer to Table 5-1 and Figure 5-1 for descriptions and locations of decals on the Bil-Jax Model 3522A Articulating Boom Lift.

Seite 30 - TROUBLESHOOTING

BIL-JAX 3522A Figure 5-1. Decal Locations 34

Seite 31 - ERROR CODE DEFINITIONS

356 ANSI REPRINT The following sections are reprinted from the ANSI A92.2-2001 code in effect at the time of manufacture and govern the safe use of

Seite 32

BIL-JAX 3522A 36 locking devices. Any suspected items shall be carefully examined or tested and a determination made by a qualified person as to w

Seite 33 - 4 — OPERATOR SERVICE

6 — ANSI REPRINT 378.12 Training, Retraining, and Familiarization of Operators. 8.12.1 Owner as a Renter or Lessor. When an owner functions as a

Seite 34

2 LIST OF ILLUSTRATIONS Figure 2-1 Bil-Jax Model 3522A 9Figure 2-2 Boom Lift Control Panel 10Figure 2-3 Range of Motion 10Figure 3-1 G

Seite 35 - 5 REPLACEMENT DECALS

BIL-JAX 3522A 38 10.4 Brakes. The vehicle parking brake(s) shall be set at all times that the boom is elevated except when the aerial device is b

Seite 36 - Figure 5-1. Decal Locations

6 — ANSI REPRINT Elevating and Rotating Aerial Devices. These manuals shall be stored on the mobile unit. 11.4 Training. The renter or lessor shall

Seite 38

417 MATERIAL SAFETY DATA The following Material Safety Data Sheets describe the correct procedures for the safe handling of chemical components wit

Seite 39 - 9. Responsibility of Users

BIL-JAX 3522A 42 MATERIAL SAFETY DATA SHEET FOR LEAD ACID BATTERIES, WET, FILLED WITH ACID (Continued) SECTION V -- HEALTH HAZARD DATA Primary Rou

Seite 40

7 — MATERIAL SAFETY DATA 43MATERIAL SAFETY DATA SHEET DEXRON III/MERCON AUTOMATIC TRANSMISSION FLUID (HYDRAULIC OIL) SECTION I -- GENERAL INFORMATI

Seite 41

BIL-JAX 3522A 44

Seite 42

458 EQUIPMENT OPTIONS The Bil-Jax Model 3522A may be equipped with one or more optional components designed for the convenience and safety of operat

Seite 43 - 7 MATERIAL SAFETY DATA

BIL-JAX 3522A MATERIAL LIFTING HOOK If the boom lift is equipped with a material lifting hook, observe the following procedure for material lift ope

Seite 44 - MATERIAL SAFETY DATA SHEET

8 — EQUIPMENT OPTIONS HORIZONTAL JIB ROTATOR The optional jib rotator allows the jib boom and work platform to be rotated clockwise or counterclockwis

Seite 45

1 SAFETY Familiarity with all equipment and proper training are required for the safe operation of any mechanical device. Attempting to operate an

Seite 46

BIL-JAX 3522A COMBINATION HITCH Observe the following procedure to change the hitch coupler on lifts equipped with an optional combination hitch: 

Seite 47 - 8 EQUIPMENT OPTIONS

8 — EQUIPMENT OPTIONS REPLACEMENT DECALSRefer to Table 8-1 and Figure 8-7 to Figure 8-8 for a descriptions and locations of replacement decals for opt

Seite 49 - PLATFORM ROTATOR

BIL-JAX MODEL 3522A QUICK START GUIDE Obtain, read and obey all Safety Guidelines:  In this manual  Attached to the boom lift  Indicated by

Seite 50 - COMBINATION HITCH

125 Taylor Parkway Archbold, OH 43502 Phone (419) 445-8915 (800) 537-0540 Fax (419) 445-0367

Seite 51 - REPLACEMENT DECALS

BIL-JAX 3522A BEFORE OPERATION DURING OPERATION Ensure the following general safety precautions are followed before operating the Bil-Jax Model 352

Seite 52

1 — SAFETY 5ALWAYS stay clear of wires, cables and other overhead obstructions. ALWAYS engage the boom travel latches before towing the trailer. NE

Seite 53

BIL-JAX 3522A 6 NEVER adjust, repair, replace or bypass any hydraulic or electrical control or safety device. These include, but are not limited t

Seite 54 - Distributed by:

1 — SAFETY 7DAMAGED EQUIPMENT POLICY Safety Statement At Bil-Jax, we are dedicated to the safety of all users of our products. All Bil-Jax lifts a

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